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Nebeskie
Dairy Industry

   Condition Based Monitoring

Requirement

Condition monitoring of all the compressors

Monitoring key parameters of individual compressors to optimize maintenance schedules.

Accurate measurement of each compressor's running hours and discrete energy consumption

Monitoring voltage, current, power, speed, and torque of compressors.

 
Automated alerts for maintenance needs and process deviations.

Key Highlights

Enture IIoT implemented a continuous monitoring platform forcompressor condition monitoring. The data and insights enabled the maintenance team to adopt predictive maintenance, reducing  maintenance costs and extending compressor lifespan

25%

Reduced downtime

 

extended equipment lifespan

10%

reduction in energy costs

 

optimizing compressor usage.

15%

reduction in overall operational cost

 

reduced maintenance costs.

Increased visibility in Factory operation and insights for energy efficiency

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 Before

    • Critical parameters were monitored and recorded manually.
    • Compressor maintenance was done in a periodic manner and not as per the machine condition.
    • Manual 
      Report generations were done manually and were time-consuming.
    • Critical parameter alerts and notifications weren’t present.






 After

    • Critical parameters were continuously monitored and recorded automatically.
    • Discrete energy consumption tracking led to reduction in energy costs by optimizing compressor usage.
    • System was configured to automatically trigger notifications and alerts based on predefined conditions.
    • MIS reports were configured as per compliance monitoring requirements.
    • Timestamped historical data was maintained for long-term analysis, decision making, and audit compliance.